Skills Self Assessment for ICPPR272B - Produce basic coated product

 

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In this exercise you will be undertaking a self-diagnosis of your current skills. We'll use this information to identify which areas the class needs to work on the most. Read through the following performance critera and note your experience level for each (if you're unsure of any just mark them as 'Low').


Maintain operation of reel system (OR Element 2)

Current Skill level
Reel stand and rewind section is monitored and adjusted to maintain correct tension and to ensure no marks or blemishes to finished product and to ensure efficient continuous operation High Medium Low  
Web control system is monitored and adjusted to ensure correct tension and accurate continuous positioning of the web for efficient operation High Medium Low  
Substrate is added to and removed from process according to job instructions High Medium Low  
Sheeting section is monitored and adjusted to ensure quality and efficient product delivery High Medium Low  

Maintain operation of sheet system (OR Element 1)

Current Skill level
Feeder and delivery is monitored and adjusted to ensure continuous and efficient feeding to machine High Medium Low  
Sheet pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operation High Medium Low  
Transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation High Medium Low  
Substrate is added to and removed from process according to job instructions High Medium Low  

Maintain coating process

Current Skill level
Roller condition is monitored and adjusted to ensure the quality of printed product meets the standard of approved proof High Medium Low  
Coating system is monitored and adjusted to ensure quality of product meets the standard of approved proof High Medium Low  
Drying systems are monitored and adjusted to ensure quality of product meets the standard of approved proof High Medium Low  
Quality and viscosity of varnish are monitored and adjusted as necessary to ensure quality of product High Medium Low  

Maintain production process

Current Skill level
If required basic or complex in-line printing / converting / binding / finishing processes are monitored and adjusted to ensure quality of product meets the standard of the approved proof High Medium Low  
If required delivery is monitored and adjusted to ensure quality and efficient product delivery High Medium Low  
Production process is operated in association with fellow workers and according to company specifications and planned daily schedule High Medium Low  
Production is maintained within OHS requirements and company and manufacturer's specifications High Medium Low  
Manual and / or automatic control is used as per specification High Medium Low  
Performance is monitored and verified using the process control system according to enterprise procedures High Medium Low  
Coating performance register and position of coating are monitored and adjusted throughout production run High Medium Low  
Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention High Medium Low  
Process adjustments to eliminate problems are reported according to enterprise procedures High Medium Low  
Waste is sorted according to enterprise procedures High Medium Low  

Identify and rectify problems

Current Skill level
Faulty performance of equipment is identified and reported according to enterprise procedures High Medium Low  
Problems in coating machine are identified and reported according to enterprise procedures High Medium Low  
Adjustments or corrections are carried out according to specified procedures and consistent with operator's skill level High Medium Low  
Coating machine operation is checked to ensure correct operation High Medium Low  

Conduct shutdown of production process

Current Skill level
Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures High Medium Low  
Shutdown is conducted in association with fellow workers and in compliance with OHS requirements High Medium Low  
Solid and liquid waste is removed from operating area and recycled or disposed of where required according to regulatory requirements and enterprise procedures High Medium Low  
All product is removed from operating area High Medium Low  
Machine faults requiring repair are identified and reported to designated person according to enterprise procedures High Medium Low  
Repair / adjustment is verified prior to resumption of operations High Medium Low  

Clean and wash up coating machine at end of print run

Current Skill level
Cylinders plate and roller surfaces are cleaned ready for next run High Medium Low  
Coating delivery system is washed up ready for next run and liquid waste is disposed of according to company and regulatory requirements High Medium Low  
In-line slitting units are cleaned ready for next run High Medium Low  
Reef feed transportation and delivery systems are disengaged and cleaned ready for next run High Medium Low  
Production records or other documentation are accurately completed where required by enterprise procedures High Medium Low